When you think of threats to the global shipping industry, barnacles probably aren’t the first thing that comes to mind. However, these tiny marine organisms create massive economic and environmental challenges, affecting everything from fuel efficiency to maintenance costs. As they accumulate on ship hulls, barnacles increase drag, forcing vessels to burn more fuel and undergo frequent cleaning. While they may seem like a minor nuisance, their impact is anything but small.
In this post, we’ll explore the true cost of barnacle fouling, how it affects commercial vessels, and why eco-friendly antifouling solutions are essential for the future of maritime transport.
How Barnacles Cause Problems for Ships
Barnacles and other biofouling organisms latch onto underwater surfaces, forming thick, rough layers that disrupt a ship’s hydrodynamics. This increased surface friction, known as hull fouling, slows vessels down and requires them to consume significantly more fuel to maintain speed. Over time, this translates into higher operational costs and a larger environmental footprint.
Beyond increased fuel consumption, barnacle growth also leads to:
• Hull Corrosion: The attachment of barnacles damages protective coatings, making ships more susceptible to rust and structural wear.
• Frequent Dry Docking: Shipping companies must regularly haul vessels out of the water for costly cleaning and maintenance.
• Invasive Species Transport: Barnacles hitch rides on ships and spread to new waters, disrupting local marine ecosystems.
For commercial fleets, barnacle buildup isn’t just an inconvenience—it’s a major financial drain that affects global trade efficiency.
The Hidden Financial Burden of Barnacle Growth
While the cost of fuel and routine maintenance is expected in the shipping industry, the additional expense caused by biofouling can be staggering. When a vessel’s hull becomes heavily fouled, it must exert more energy to move through the water, leading to significant fuel inefficiencies.
According to the National Oceanic and Atmospheric Administration,"Large barnacle colonies cause ships to drag and burn more fuel, leading to significant economic and environmental costs. The U.S. Navy estimates that heavy barnacle growth on ships increases weight and drag by as much as 60 percent, resulting in as much as a 40 percent increase in fuel consumption!" (NOAA, 2023)
Frequent dry docking for barnacle removal can also be incredibly expensive, requiring ships to be taken out of operation for extended periods. This downtime results in lost revenue, delays in cargo delivery, and increased operational costs for shipping companies. Additionally, marine fouling can shorten the lifespan of ship hulls, leading to premature repairs or replacements.
For an industry that operates on tight margins, these unnecessary costs add up quickly, making it crucial to find effective, long-term antifouling solutions.
How Ships Can Combat Barnacle Growth
Traditionally, ships have relied on mechanical cleaning and toxic antifouling paints to keep barnacle buildup in check. However, many of these conventional coatings contain harmful substances like copper and biocides, which leach into the ocean and damage marine ecosystems.
As environmental regulations tighten, the shipping industry is increasingly seeking eco-friendly antifouling alternatives that provide long-lasting protection without harming ocean life. Modern, non-toxic coatings, like those developed by Barnacide, create a protective, durable surface that prevents barnacle attachment while reducing drag and improving fuel efficiency.
By investing in sustainable antifouling solutions, shipowners can:
• Reduce maintenance costs by minimizing hull fouling buildup
• Improve fuel efficiency and lower carbon emissions
• Extend the lifespan of ship coatings and hulls
• Prevent the spread of invasive marine species
Looking Ahead: The Future of Sustainable Shipping
The impact of biofouling on the shipping industry is an issue that cannot be ignored. As fuel prices rise and environmental concerns grow, it’s more important than ever for fleet operators to adopt smarter, more sustainable approaches to antifouling.
By switching to advanced, eco-friendly coatings, shipping companies can keep their vessels cleaner, cut operational costs, and reduce their environmental footprint—all while ensuring smoother, more efficient voyages.
Want to protect your vessel and maximize efficiency? Explore Barnacide’s innovative antifouling solutions today and keep your hull barnacle-free for the long haul!
Contact us today to learn more about how Barnacide can meet your needs.

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References:
National Oceanic and Atmospheric Administration (NOAA). (2023). What are barnacles? Retrieved from https://oceanservice.noaa.gov/facts/barnacles.html (https://oceanservice.noaa.gov/facts/barnacles.html)
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